Basket Mill (Pneumatic Lifting) integrates dispersing and grinding into one machine, suitable for grinding liquid materials with mid and low viscosity. It is a small batch production widely used in Institutions, research institutions, universities etc..It is with frequency inverter to realize various speed control, can extend running time, stable running and low noise. And the machine is with suitable and reasonable basket structure, easy to clean and to change colors / varieties. Lifting structure adopts air cylinder as actuator, environmental and pollution free. It is an ideal grinding machine for small batch production.
【Materials Viscosity】:≤5000 cps
【Production Capacity】:20-200L
【Application Industry】:Suitable for dispersing, grinding materials in industries such as biology, pharmacy, cosmetic, food, paint, ink, color paste, dyestuff, fertilizer etc.. (For more application industry, please click “Free Consultation”
【Applicable Materials】:Materials shall be with viscosity less than 5000cps, with comparatively high requirements of final grinding result or with many varieties such as emulsion paint, industrial paint, color paste, water-borne ink, fertilizer suspension, enamel etc.
High grinding efficiency and excellent grinding result
Driven by the strong kinetic energy, the zirconium pins drive the grinding medium inside the basket to carry out irregular movement. The mediums crush, friction with each other to grind the powder into smaller particle size within a short period. For general materials, it can be down to approx. 5um, some even can be down to submicron or even nano level.
Safe and easy operation
Adopt cylinder as lifting actuator. Have the basket lifting up, stop and down by controlling the control valve, low air consumption and easy to do the operation. With manual clamping for fixing the tanks firmly. The whole frame is with break wheels, save space and remove easily.
Little temperature increase, stable finished product.
The tank working with the machine is with cooling jacket. Excellent cooling result can be achieved by inputting cooling water into the jacket when the machine is running . Normally the temperature increase will be less than 10º. Basket part with jacket can be customized.
Customized options
The machine can be Exproof type.
Grinding chamber can be made of Zirconium.
The machine can be vacuum type.
The materials for the machine can be SS316L.
The rotating motor drives the pins and dispersing disc to rotate at high speed, which makes the upper part of dispersing disc and inner grinding chamber become vacuum. The slurry is inhaled into grinding chamber. The grinding medium driven by the driving pin inside the chamber produces force in all directions, which put materials under the action of constant collision and friction to smaller the particle size and narrow the particle size range. The vortex flow generated by high speed rotation dispersing disc absorbs materials out from the basket (grinding chamber), and the milled materials are absorbed again, excellent dispersing and grind result will be achieved. The cylinder of the pneumatic lifting structure works by rotating the air valve or jogging control of the solenoid valve. With the help of the cylinder lifting to lift the workhead up and down.
Pneumatic basket mill handover
This customer is a famous coating production company based in Shanghai, and it is located in the same are with Siehe in Qingpu Industrial Park; The picture shows the customized SYMQ-4 pneumatic lifting basket mill, and it was ready for customer to check.
【Model】:SYMQ
【Tank】:50L
【Features】:Pneumatic Lifting
Model |
Power Supply |
Power (kw) |
Speed |
Basket (L) |
Materials |
Capacity (L) |
Lift (mm) |
Medium Dia.(mm) |
Weight (kg)
|
SYMQ-4 |
380V 50HZ |
4 |
0-1440rpm |
3.5 |
Contacting part is SS304 |
10-100 Standard is with 50L jacketed tank |
800 |
1.8-2.4 |
250 |
SYMQ-7.5 |
380V 50HZ |
7.5 |
0-1440rpm |
4,8 |
Contacting part is SS304 |
40-180 Standard is with 100L jacketed tank |
900 |
1.8-2.4 |
320 |
SYMQ-11 |
380V 50HZ |
11 |
0-1440rpm |
6.5 |
Contacting part is SS304 |
45-250 Standard is with 200L jacketed tank |
900 |
1.8-2.4 |
380 |
SYMQ-15 |
380V 50HZ |
15 |
0-1440rpm |
9 |
Contacting part is SS304 |
50-350 |
900 |
1.8-2.4 |
460 |
* The capacity is data based on water as medium. The model selection shall be based on the data such as the materials viscosity, density etc..
* Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc, details are required for correct model selection.
* If any change in the above table, subject shall prevail without notice.
* The table cannot include all products, please contact with our sales engineers for more information.
Basket Mill (Hydraulic Lifting) integrates dispersing and grinding into one machine, suitable for grinding liquid materials with mid and low viscosity. It is a batch type industrial production machine with suitable and reasonable basket structure, easy to clean and to change colors / varieties.
Closed type Basket Mill(Hydraulic Lifting) is a functional machine developed based on the standard Basket Mill(Hydraulic Lifting); The equipment has airtight vacuum cover matching with the tank exactly, the vacuum cover flange is with slot and elastic sealing ring which is anti-corrosive to ensure there is no leakage when it is under closed and vacuum condition. It can also come with vacuum pump or set of vacuum pump team, the highest vacuum degree can reach -0.098mpa(20mbar). It is applicable for dispersing and grinding under special working condition such as vacuum degassing, inert gas protection etc.
The machine has altered traditional production processing by integrating dispersing and milling two processes into one, which reduces production process significantly. It increase production efficiency and reduce waste. Compared to other lab equipment, mid-batch basket mill has high efficiency and high finesse, and it is easy to clean, and fit for grinding different material.