Automatic Liqui: filling Machine(Weighing Type) consists of the following parts:barrel lifting system, filling system, weighing system, block system, pallet supply system, pile tally system, electric appliance control, pneumatic control, vacuum system, rack, etc.. Under the electrical control, the machine finished the working of automatic bucket,quantitative filling,cover,detect,pallet, pre-stacking,stow and barrel pushed and automatic output. Automatic barrel lifting system: Filling machine is all automatic production from the barrel access part, only need to placed the same specifications and types of barrels neatly in the designated position, professional manipulator can accurately remove one packaging barrels at a time, through the power track to convey the packing barrels accurately under the filling machine. Automatic filling system: Filling device is equipped with automatic meter, according to the pre-set standard to go through the quantity of the filling mouths, and fill the material into the barrel arrived directly. The whole process is accurate and fast, no waste of materials, not cause environmental pollution.The packaging barrels with material will be transport by power rail to the next step. Automatic cover and gland system: the barrel with standard weight materials filled by automatic filling machine will be sent to the automatically unscramble machine precisely,the machine through manipulator, suck up one barrel cover every time accuracy to the barrel, the automatic capping machine would cooperate with immediate action to precise extrusion barrel cover to seal the material having been filled.Then the filling is completed. Automatic stacking system: the barrels with filled material,through seal and packing, passed to the automatic stacking machine. Use professional manipulator to suck the barrel and place to the tray.When the barrels in the tray to a specified number,manipulator will automatically transport the tray to designated location.
【Materials Viscosity】:≤50,000 cps
【Production Capacity】:5-50L
【Application Industry】:Suitable for filling of materials in industries such as coating, ink, adhesive(glue), resin, chemical solvent, lubricant, pesticide, etc.. (For more application industry, please click “Free Consultation” )
【Applicable Materials】:Materials shall be with viscosity less than 50,000cps, liquid or slurry with a certain liquidity such as edible oil, emulsion paint, color paste, industrial paint, curing agent, organic solvent, water-based ink, suspension concentrate, adhesive, detergent, etc..
High efficiency, wide application
Filling head can use single or double, adopt double speed (slow and fast) filling, can effectively improve the filling speed; Use automatic barrel pick and take equipment, to accelerate the convey speed. Due to the weighing type design, it is suitable for round, square, flat and various diameter of filling.
Filling of high precision, high degree of intelligence
The machine adopt international famous Mettler Toledo weighing sensor, weighing platform accuracy can reach more than two over ten thousand, thus ensure filling accuracy; Equipped with automatic control instrument, to realize automatic feeding; With functions of boot automatically reset, automatic weight error correction, power-off protection, fault detection function, Wrong operation restore the factory Settings, etc.,the intelligent advantage is obvious.
High degree of automation, saving the cost of production
The whole line just need operator to put the accumulated barrels to the rail to finished the barrel dividing, filling, packaging, stacking operation. Use forklift to remove the finished product storage tray to the warehouse, then the whole filling procedure is finished; PLC control, and can be remotely operated; The whole line can save more than 80% manual work, in today's high labor costs, it can greatly reduce the production cost.
Environmental protection index outstanding and safe
The feed of filling use pipe connection, immediately after filling, the lid-clamping and lid-pressing finished quickly, less solvent evaporation, and the environment is good;The whole line production in closed environment.
Automatic barrel lifting system: Filling machine is all automatic production from the barrel access part, barrel picking speed: 500-700 pails/h; Dimension:6000×1900×1800mm. Automatic filling system: Adopt with weighing filling system, the data display in time; Filling device is equipped with automatic meter, according to the pre-set standard to go through the quantity of the filling mouths, and fill the material into the barrel arrived directly. Filling speed: 500-700pails/h; Dimension: 1500×1800×2600mm.
Automatic stacking system: the barrels with filled material,through seal and packing, passed to the automatic stacking machine. Use professional manipulator to suck the barrel and place to the tray.When the barrels in the tray to a specified number,manipulator will automatically transport the tray to designated location.
Automatic cover and gland system: the barrel with standard weight materials filled by automatic filling machine will be sent to the automatically unscramble machine precisely,the machine through manipulator, suck up one barrel cover every time accuracy to the barrel, the automatic capping machine would cooperate with immediate action to precise extrusion barrel cover to seal the material having been filled.Cover speed: 500-700pails/h;
Dimension: 3500×700×1860mm.
Automatic stacking system: Use professional manipulator to suck the barrel and place to the tray. Stacking speed: 500-700pails/h; Dimension: 7000×4000×2200mm.
Automatic Filling Machine(Weighing Type) handover
This customer, based in Holland, is a professional production enterprise of coatings, photos are the sets of Automatic Filling Machine(Weighing Type) Siehe customized for them.
【Model】:SGZC-A
【Tank】:25L
【Features】:Double head filling, color matching
Model |
Power Supply |
Air Source (Mpa) |
Filling Range (kg) |
Filling Speed (Can/min) |
Division Value (g) |
Filling Accuracy (kw) |
Barrel Dimensin (mm) |
Dimension (mm) |
SGZC-A-30 |
220V,50HZ |
0.5 |
≤30 |
5-12 |
10 |
±0.2% |
≤Φ150-350* h120-370 |
18000×4500×2500mm |
SGZC-A-50 |
220V,50HZ |
0.5 |
≤50 |
3-10 |
10 |
±0.2% |
≤Φ150-350* h120-370 |
19500×4500×2500mm |
* If works under special environment such as high temperature, high pressure, explosive, combustible, corrosive etc., detail data is required for correct model selection.
* If any change in the above table, subject shall prevail without notice.
* The table cannot include all products, please contact with our sales engineers for more information.
Semi-automatic Filling Machine(Weighing Type )adopts gravimetric method to measure, by weighing sensor output signal to control the charging valve opening, so as to realize the purpose of automatic filling. By equipped with a pump in the front end of the feeding port, or pressuring the material tanks to sent material from tank to the filling machine. The filter device can be added before filling to guarantee the quality of products.
Semi-automatic Filling Machine (Volume Type) adopts volumetric method to measure, through the way adjusting the plunger volume to realize the control of filling quantity. It is equipped with a pump in the front end of the feeding port, or pressuring the material tanks to send material from tank to the filling machine.
High Viscosity Semi-automatic Filling Machine adopts gravimetric method to measure, by screw extruder or high viscosity convey pump (such as screw pump, rotor pump) for feeding, conveying device with the function of frequency speed control can realize quick or slow feeding. Weighing sensor output signal control screw and the discharge of the pump (fast, slow, or stop feeding) to achieve automatic filling.