Automatic Filling Machine (Big Drum) consists of automatic input and output track system, material automatic convey system, filter system, automatic canned metering system,the air and ground operation path, control system. Implements the process of send into barrels automatically- automatic peeling - automatic seek the barrel mouth -automatic fall down - fast canned - slow accurate canned- automatically rise after canned - seek barrels mouth repeatedly - four barrel canned end - automatic send barrels out - new bucket automatically to the filling position.
【Materials Viscosity】:≤50,000 cps
【Production Capacity】:200-2,000kg
【Application Industry】:Suitable for filling of materials in industries such as coating, ink, adhesive(glue), resin, chemical solvent, lubricant, pesticide, etc.. (For more application industry, please click “Free Consultation” )
【Applicable Materials】:Materials shall be with viscosity less than50,000cps, liquid or slurry with a certain liquidity such as edible oil, emulsion paint, color paste, industrial paint, curing agent, organic solvent, water-based ink, suspension concentrate, adhesive, detergent, etc..
Filling quickly, wide application
Filling head adopt double speed (slow and fast) filling, can effectively improve the filling speed, cost savings, and reduce the workers’ work pressure; Due to the weighing type design, it is suitable for round, square, flat and various diameter of filling.
A high degree of automation
System adopt international famous brand PLC automatic control system, which has two kinds of mode as automatic and manual , and can be set and stored for more than 30 group formula, greatly improving the efficiency and facilitate for the production data management.
Filling of high precision, high degree of intelligence
The machine adopt international famous Mettler Toledo weighing sensor, weighing platform accuracy can reach more than two over ten thousand, thus ensure filling accuracy; Equipped with automatic control instrument, to realize automatic feeding; With functions of boot automatically reset, automatic weight error correction, power-off protection, fault detection function, Wrong operation restore the factory Settings, etc.,the intelligent advantage is obvious.
Environmental protection index outstandingand safe
The feed of filling use pipe connection, less solvent evaporation, and the environment is good; Filling head can be designed with ascending form, which is suitable for processing easy foaming material.
Working Principle:
Automatic control instrument receive weight signal of the weighing sensor, control charging valve opening (0-90 degrees), to achieve the purpose of automatic filling; Whether the filling head design with function of ascending depend on the characteristic of the material.
Procedure:
Manual lift the tray (contain empty barrels) to the power convey rail(Empty barrel position, can be designed in multiple storage place).
Filling area gives signal, automatic remove the empty barrels tray to the filling area.
Artificial move filling mouth to the bunghole, positioning, and send out start filling signal. The controller is monitoring automatically and feedback control signals. According to the control signal, use the electromagnetic valve to control, filling valve achieve the big, small, and cut off control of the flow.(Filling mouth lifting control can be designed according to the material characteristics.)
The tank being filled automatically moved to the next stage of power convey track (Finished product position, can be designed for multiple storage place).
The forklift move the finished product pallet to the finished goods warehouse storage prepare for delivery.
Automatic Filling Machine (Big Drum) handover
This customer is a professional production enterprise of lubricating oil in Singapore , photos are the sets of Automatic Filling Machine (Big Drum) Siehe customized for them, filling volume200 kg*4.
【Model】:SGZB-A
【Tank】:200L*4
Model |
Power Supply |
Air Source (Mpa) |
Weighing (kg) |
Filling Speed (Can/h) |
Division Value (g) |
Material |
Scales Stage Size (mm) |
Filling Accuracy (g) |
Convey Rail(m) |
SGZB-A-2000 |
220V,50HZ |
0.5 |
≤2000 |
40-60 |
200 |
Material Contact SS304 Stainless Steel |
1500*1500 |
≤±400 |
4.5+7.5 |
* If works under special environment such as high temperature, high pressure, explosive, combustible, corrosive etc., detail data is required for correct model selection.
* If any change in the above table, subject shall prevail without notice.
* The table cannot include all products, please contact with our sales engineers for more information.
Semi-automatic Filling Machine(Weighing Type )adopts gravimetric method to measure, by weighing sensor output signal to control the charging valve opening, so as to realize the purpose of automatic filling. By equipped with a pump in the front end of the feeding port, or pressuring the material tanks to sent material from tank to the filling machine. The filter device can be added before filling to guarantee the quality of products.
Semi-automatic Filling Machine (Volume Type) adopts volumetric method to measure, through the way adjusting the plunger volume to realize the control of filling quantity. It is equipped with a pump in the front end of the feeding port, or pressuring the material tanks to send material from tank to the filling machine.
High Viscosity Semi-automatic Filling Machine adopts gravimetric method to measure, by screw extruder or high viscosity convey pump (such as screw pump, rotor pump) for feeding, conveying device with the function of frequency speed control can realize quick or slow feeding. Weighing sensor output signal control screw and the discharge of the pump (fast, slow, or stop feeding) to achieve automatic filling.