Mixer Mounted on Kettle

Product Introduction

Mixer Mounted on kettle is functioning in stirring and mixing of liquid-liquid and liquid-powder for the mass production product, and it can be supplemented by dispersing, emulsifying, heating and cooling functions to meet the needs of different production process. The machine can be used continuously for long period, stable operation and low noise, easy operation, strong adaptation; it is ideal equipment for multi-function as mixing and dispersing.

【Materials Viscosity】:≤100,000 cps

【Production Capacity】:50-500,000L

【Application Industry】:Suitable for stirring and mixing materials in industries such as biology, pharmacy, food, coating, ink, adhesive, dyestuff, pesticide, etc.. (For more application industry, please click “Free Consultation” )

【Applicable Materials】:Materials shall be with viscosity less than 100,000cps, various slurry with solid content under 60% such as emulsion paint, industrial paint, water-based ink, pesticide, adhesive ,etc..

Product Advantages

High mixing efficiency, good product quality
SIEHE Industry has years of mixer application experience of various industries. Reasonable agitator and rotation speed will be recommended as per the materials property and different mixing effect requirements. And the materials will carry out axial and radial motion at same time to mix the materials thoroughly and uniformly within a short period.
Configuration of high speed dispersing and emulsifying, meeting more demands, improving the cost performance
According to the requirement, the kettle can be equipped with 1 or 2 high speed disperser or emulsifier. The highest rotation speed of the disperser and emulsifying equipment reached to 2930rpm(regular1450rpm), the linear velocity is up to 20m/s, which quickly spread the powder evenly to the liquid; Under the extremely high shear force, the materials uniform dispersion, thus form a good suspension effect.
Convenient maintenance and clean
Using hexagon socket screw to fix with main shaft, the dispersing disc is convenient to disassemble and change rapidly, and easy clean. Use screw to fix the agitator and main shaft, easy move and disassemble.
Customized options
Different options are available such as explosion-proof type, closed type, with scraper type, multi-function type, etc.. Material can be customized to be SS321 \SS316L or spraying treatment.

Working Principle

Mixing agitator driven by the power unit rotates in a fixed direction, which makes the materials rotate in axial and radial direction; And the materials inside the tank, at the same time, also do axial and circular motion. So materials can be mixed and blended properly with high efficiency.
Through the high-speed rotation toothed disc, the materials flow in an annular form resulting in strong vortex. The vortex spiral materials down to the bottom of the vortex. The intensive shearing, crashing and friction force generated between the particles disperse, dissolve and mix materials efficiently.  The stirring disc, through the circular motion, produces a good radial function, which accelerate the material circulation and improve the efficiency of dispersing.
Precision-engineered stator and rotor match with each other perfectly. High-speed rotation motor drives the rotor to rotate at high speed, which generates vacuum condition between the stator and rotor. So materials are sucked into the chamber from the top of the stator &rotor and also from the bottom. Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing, centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor. After processed, the materials are flying out and generate strong turbulence under the action of forces from different direction. Stable emulsion is obtained after repeated disaggregation, dispersion, homogenization, shearing for a certain period with help of mature production technology and certain quantity emulsifier.
Hydraulic lifting mixer drives the hydraulic piston up and down by the hydraulic pump to lift the driving mechanism and working head up and down.

Typical Case

Mixer Mounted on kettle handover
The customer is a famous coating production enterprise in Tunisia. Photos are the Mixer(Mounted on kettle) SIEHE company customized for them.

【Model】:SJBF
【Tank】:3000L
【Features】:With supporting leg, single shaft with multi-layer paddle

Technical Parameter

   * ①②④, State, viscosity, mixing effect shall be specify to confirm the reasonable impeller choice of form,power.
   * ③ is chosen based on the materials property such as its corrosiveness etc.
   * ④ is date tested based on the materials viscosity 2000cps; The model selection shall be based on the data such as the materials viscosity, density etc.
   * ⑤Equipment weight is not included Kettle, and it is associated with form of agitator and material viscosity.
   * The table cannot include all products, please contact with our sales engineers for more information.
   * The table is parameter of single shaft agitator, can be customized dual shaft or multi-functional mixing kettle according to the production process and material characteristics,
     for more information, please contact with our sales engineers.