Fluid Machinery
Viscous Slurry Machinery
Powder Machinery
Turn-key Project

Tri-shaft Multi-functional Mixer

Product Introduction

Tri-shaft Multi-Functional Strong Power Dispersing Mixer is a powerful dispersing and mixing machine, its regular model is Dual High-speed Dispersing mixer together with anchor type mixer with scraper, has super strong shearing effect and super high mixing efficiency. This machine is specially suitable for mid-and-high viscosity material and thixotropic material; There is a set of high speed dispersing agitator can be replaced by the mid-speed agitator, and spiral type, paddle type, frame type mixing pattern are optional. Best agitator type are chosen based on material property and production technology.

【Materials Viscosity】:≤1,500,000 cps

【Production capacity】:50-2,000L

【Application Industry】:Suitable for dispersing and mixing materials in industries such as coating, putty, adhesive, energy, electronics & electrical appliances, pharmaceuticals, cosmetics, food etc.. (For more application industry, please click “Free Consultation” )

【Applicable Materials】:Various slurries with viscosity less than 1,000,000cps, solid content under 90% such as battery paste, solder paste, ceramic paste, silicone inks, sealants, structural adhesives, soft cream, jam etc..

Tri-shaft Multi-functiona

Product Advantages

High mixing efficiency, good quality
Tri-Shaft Multi-Functional Strong Power Dispersing Mixer consists of the agitator with scraper and two sets of high (middle) speed dispersing mixer, the three sets of agitators working at the same time to have the materials mixed rapidly under the action of strong shearing and kneading force.
Various agitators ( usually anchor type, butterfly type etc) are in option based on materials with different viscosity and different specific gravity and different production technology.
Safe and convenient operation
Adopt hydraulic cylinder as lifting actuators. Control the mixer up, stop and down through controlling the valve, simple operation with high stability; with bolt fixing the agitator and the main shaft, easy to disassemble and clean, different clamping mode (belt clamping, manual rotation clamping, pneumatic clamping), can fix the mixing tank rapidly to prevent any possible accident due to tank displacement. .
No residue on the wall, clean discharging
There is scraper on the agitator, it clings to the container and scrape the materials on the wall off continuously. The container inner wall is precisely lathed and then mirror polished to ensure the scraper can scrape all materials sticking to the wall off without residue, improving the mixing effect..
Customized options
Different options are available such as explosion-proof type, closed type, heating type, with PLC intelligent control type, etc.. Material can be customized to be SS316L or special Spraying materials.

Working Principle

Mixing impeller driven by the motor rotates in a fixed direction, which drive the materials to rotate in axial and radial direction; And the materials inside the tank, at the same time, also do axial and circular motion. So materials can be mixed and blended properly with high efficiency. The impeller is equipped with scraper clinging to the container wall to scrape the materials off the wall without residue during the rotation of the impeller, which improve mixing effect significantly.
Through the high-speed rotation dispersing disc, the materials will become in annular form flow, resulting in strong vortex flow, which descend down to the bottom of the vortex in spiral state. During the process, materials are dispersed, dissolved, mixed and emulsified efficiently due to the strong shearing crash and friction among the particles. The dispersing disc produces a good radial power through the circular motion which accelerates the material circulation and improves the dispersion efficiency.
The hydraulic pump drives the hydraulic cylinder ascend and descend, which drives the whole transmission and working set up and down.

Typical Case

Tri-Shaft Multi-Functional Strong Power Dispersing Mixer handover
The customer is a domestic renowned adhesive manufacturer, the picture is a customized Tri-Shaft Multi-Functional Strong Power Dispersing Mixer, and equipped with vacuum system and preheating mixing tank, used for developing new product in the Lab.

【Model】:SJBD
【Tank】:50L
【Features】:Anchor type mixer with scraper+ two sets of high shear strong power dispersers

Tri-shaft Multi-functional Mixer typical case

Technical Parameter

Model

Disperser power (kw)

Disperser speed

rpm

1# Mixer power (kw)

1# Mixer speed

rpm

2# Mixer Power

(kw)

2# Mixer Speed (rpm)

Materials

Capacity

(mm)

Hydraulic Power (kw)

Lifting
(mm)

SJBD-50

2.2

0-2880rpm

1.5

0-85rpm

2.2

0-350rpm

Material contacting part SS304

40

1.1

600

SJBD-100

3

0-2880rpm

2.2

0-85rpm

2.2

0-350rpm

Material contacting part SS304

80

1.5

700

SJBD-200

7.5

0-1450rpm

4

0-85rpm

4

0-350rpm

Material contacting part SS304

160

2.2

800

SJBD-300

11

0-1450rpm

7.5

0-61rpm

7.5

0-250rpm

Material contacting part SS304

240

3

900

SJBD-500

18.5

0-1450rpm

11

0-61rpm

11

0-250rpm

Material contacting part SS304

400

4

1000

SJBD-800

30

0-1450rpm

18.5

0-52rpm

18.5

0-200rpm

Material contacting part SS304

640

5.5

1100

SJBD-1000

37

0-1450rpm

22

0-52rpm

22

0-200rpm

Material contacting part SS304

800

7.5

1200

SJBD-1300

45

0-1450rpm

30

0-52rpm

30

0-200rpm

Material contacting part SS304

1000

7.5

1300

SJBD-1500

55

0-1450rpm

37

0-41rpm

37

0-160rpm

Material contacting part SS304

1300

11

1400

SJBD-2000

55

0-1450rpm

37

0-41rpm

37

0-160rpm

Material contacting part SS304

1300

11

1400

SJBD-2000

75

0-1450rpm

45

0-41rpm

45

0-160rpm

Material contacting part SS304

1600

11

1600

   * Capacity is tested based on the materials viscosity 100,000cps; The model selection shall be based on the data such as the materials viscosity, characteristic etc.
   * If the working condition is high temperature, high pressure, flammable, explosive, corrosive or others, you must provide detailed data for our engineer to customize specially.
   * If any change in the above table, subject shall prevail without notice.
   * The table cannot include all products, please contact with our sales engineers for more information.

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