Inline High-shear Emulsifier (Single Stage)

Product Introduction

Inline High-shear Emulsifier is a continuous production type emulsifier with high efficiency. It processes materials in continuous production or circulation of fine materials. The motor drives the rotor to rotate at high speed. It narrows the particle size of Liquid-liquid and liquid-solid materials through external mechanical force and distributes one phase materials into another phase or many other phases evenly to realize good homogenizing, dispersing and emulsifying result. As a result, the materials become stable emulsion. It can be equipped with materials transfer pump in front of it to make it suitable for materials with mid-and-high viscosity. The materials are thoroughly dispersed and sheared after going through it. It is characterized in low noise and stable running, short transfer distance and low head.

【Materials Viscosity】:≤20000 cps

【Production Capacity】:60m³/h

【Application Industry】:Suitable for dispersing, emulsifying and homogenizing materials in industries such as biology, pharmacy, food, ink, textile auxiliary, cosmetic lubricating oil and fertilizer etc.. (For more application industry, please click “Free Consultation”)

【Applicable Materials】:Applicable for production process for solution, gel, suspension or emulsion of solid - liquid, liquid- liquid materials such as juice, soup bases, milk production, tissue homogenate, cosmetics, surfactants, asphalt, emulsifier, oil field chemicals etc.

Product Advantages

Easy operation
Connecting with pipeline or container outlet, easy installation, good delivery capacity and no need for extra delivery pump.
High efficiency, finished products with good quality
With linear velocity over 20m/s, it can distribute one phase materials into another phase or many other phase evenly in a short period to obtain excellent homogenizing, dispersing emulsifying result. The finished products are with stable quality and not easy to be laminated. 
High precision processing
The stator and rotor are forging materials processed in CNC machining center. The clearance between the stator and rotor is very small to ensure excellent emulsifying and dispersing efficiency. And the stator and rotor also can be coated with nano materials to extend their service life. 
Customized options
Material can be customized to be SS304 \SS321 \SS316L or non conventional materials such as titanium alloy etc. according to requirements.
Mechanical seal and pressure balance tank can be configured to meet with pressurized working condition;
It can also customized to be explosion-proof type.

Working Principle

Inline High-shear Emulsifier (Single Stage)is with horizontal structure. There is a set of stator and rotor in the narrow working chamber. The stator and rotor is double coupling design with high matching precision. The central shaft driven by the motor rotating at a high speed vacuumizes the gap of the rotor and stator, which suck the materials into the stator-and-rotor chamber. Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing, centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor. After processed, the materials are flying out and generates strong turbulence under the action of forces from different directions.. This process can circulate for times to obtain finished production with high and stable quality.

Typical Case

Inline High-shear Emulsifier (Single Stage) handover
The customer company is located in Changzhou Jiangsu Province. It is one of the OEM factories for BASF. Siehe Industry has established a long-term cooperation with BASF. This machine is a customized Inline High-shear Emulsifier for dispersing and homogenizing their emulsion.

【Model】:SRB2.2/1/6
【Tank】:3000L
【Features】:Simple structure, easy operation, economical and efficient.

Technical Parameter

   * The capacity is data based on water as medium. The model selection shall be based on the data such as the materials viscosity, density etc..
   * Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc, details are required for correct model selection.  
   * If any change in the above table, subject shall prevail without notice.
   * The table cannot include all products, please contact with our sales engineers for more information.