High-shear Emulsifier (Pneumatic Lifting)

Product Introduction

High-shear Emulsifier(Pneumatic Lifting) is a batch type machine designed for small volume in industrial production. Its working capacity is generally between 20-1000L. It narrows the particle size of Liquid-liquid and liquid-solid materials through external mechanical force and distribute one phase materials into another phase or many other phases evenly to realize good homogenizing, dispersing and emulsifying result and obtain stable emulsion. High-shear dispersing emulsifiers is a batch type machine. The working head is a new type with dual direction suction structure. The equipment can adopted to wide range of viscosity and temperature, and can be customized to be ex-proof type.

【Materials Viscosity】:≤5000 cps

【Production Capacity】:50-1000L

【Application Industry】:Suitable for dispersing, emulsifying and homogenizing materials in industries such as biology, pharmacy, food, ink, textile auxiliary, cosmetic lubricating oil and fertilizer etc.. (For more application industry, please click “Free Consultation”)

【Applicable Materials】:Applicable for production process for solution, gel, suspension or emulsion of solid - liquid, liquid- liquid materials such as juice, soup bases, milk production, tissue homogenate, cosmetics, surfactants, asphalt, emulsifier, oil field chemicals etc.

Product Advantages

High efficiency, high product quality
With linear velocity more than 20m/s, it can distribute one phase materials into another phase or many other phase evenly in a short period to obtain fine homogenizing, dispersing emulsifying result. Its finished products are with stable quality and not easy to be laminated. 
High precision processing and long service life
The stator and rotor are forging materials processed in CNC machining center. The clearance between the stator and rotor is very small to enable to get good shearing result, high emulsifying and dispersing efficiency. And the stator and rotor also can be coated with nano materials to extend their service life. 
Safe and easy operation
Adopt air cylinder as lifting actuator. with pneumatic control valve to control emulsifier up, stop and down, low air consumption, easy to operate . The emulsifying head is fixed to the main shaft with hexagon socket-head cap screws, which can be disassembled and exchanged quickly, easy to clean. With manual simple clamping to fix the tanks properly to prevent from accident due to the tank displacement during operation.
Easy to move
The equipment take up little space, with brake wheels to remove easily.

Working Principle

Precision-engineered stator and rotor match with each other perfectly. High-speed rotation motor drives the rotor to rotate at high speed, which generates vacuum condition between the stator and rotor. So materials are sucked into the chamber from the top of the stator &rotor and also from the bottom. Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing, centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor. After processed, the materials are flying out and generates strong turbulence under the action of forces from different direction. Stable emulsion is obtained after repeated disaggregation, dispersion, homogenization, shearing for a certain period with help of mature production technology and certain quantity emulsifier. Man can rotate the air valve to pointing control the air cylinder, and the lifting of cylinder will drive the motor and working head. It has simple structure, easy to operate and have castors make the machine easy to move.

Typical Case

High-shear Emulsifier (Pneumatic Lifting) handover
The customer is a Material Faculty of a famous university in China, and it has leading technology for textile auxiliary products. Siehe Industry has build a long-term cooperation with this university since 2010, we have already cooperated for several projects. The attachment is a High-shear Emulsifier (Pneumatic Lifting) from Siehe Industry for them.

【Model】:SRHQ
【Tank】:400L
【Features】:Simple structure, easy operation, economical and high efficient

Technical Parameter

   * The capacity is data based on water as medium. The model selection shall be based on the data such as the materials viscosity, density etc..
   * Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc, details are required for correct model selection.  
   * If any change in the above table, subject shall prevail without notice.
   * The table cannot include all products, please contact with our sales engineers for more information.