High-Shear Emulsifier (Vacuum type)

Product Introduction

High-Shear Emulsifier (Vacuum type) is non-standard designed and manufactured according to customer's production processing. It is suitable for materials requiring for being emulsified and mixed under vacuum condition.  Low-speed scraper is recommended to work together when emulsifying and mixing materials with high viscosity. It can work together with inline high shear emulsifier to carry out dispersing, emulsifying, homogenizing and mixing processes.  Following systems are optional according to requirement: Batching System, Discharging System, Cooling/Heating Temperature Control System, Vacuum System, Nitrogen Protection System, Condensation and Recovery System, PH Value On-line Measurement and Control System, CIP Cleaning System etc.  It is with wide application range and the processes are controllable.  It can be up to Sanitary Grade at request for mid batch or industrial production in industries such as medicine, food, cosmetic etc.

【Materials Viscosity】:≤10000 cps

【Production Capacity】:2-2000L

【Application Industry】:Suitable for dispersing, emulsifying and homogenizing materials in industries such as biology, pharmacy, food, ink, textile auxiliary, cosmetic lubricating oil and fertilizer etc.. (For more application industry, please click “Free Consultation”)

【Applicable Materials】:Applicable for production process for solution, gel, suspension or emulsion of solid - liquid, liquid- liquid materials such as juice, soup bases, milk production, tissue homogenate, cosmetics, surfactants, asphalt, emulsifier, oil field chemicals etc.

Product Advantages

Discharging way
Emulsifier pot cover is lifted up and down through hydraulic/electric system. The finished products are discharged by following ways: Turn over the pot for discharging, pressurized the pot to discharge the materials from the bottom outlet with the help of the delivery pump. Choose the better way based on the materials property.
Temperature control
Using the electricity heating bar to heat the thermal medium inside the jacket to heat the materials . The heating temperature is settable and can be controlled automatically. It is also ok to input steam for heating and input cooling water to the jacket for cooling the materials down, easy to operate. Heat insulation layer is optional for the jacket. 
Mixing way
Homogenizer and blade agitator can be used separately or at the same time. The micronization, emulsifying, mixing, dispersing of materials can be finished in a short time. 

Working Principle

Precision-engineered stator and rotor match with each other perfectly. High-speed rotation motor drives the rotor to rotate at high speed, which generates vacuum condition between the stator and rotor. So materials are sucked into the chamber from the top of the stator &rotor and also from the bottom. Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing, centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor. After processed, the materials are flying out and generates strong turbulence under the action of forces from different direction. Stable emulsion is obtained after repeated disaggregation, dispersion, homogenization, shearing for a certain period with help of mature production technology and certain quantity emulsifier.

Typical Case

High-Shear Emulsifier (Vacuum type) handover
The customer is a famous traditional Chinese medicine hospital. It is famous for its medical ointment and umguentum Acid. The picture is a customized vacuum type emulsifier for the customer.

【Model】:SRHZ
【Features】:Medical ointment production, heating jacket, vacuum, clean, and easy operation

Technical Parameter

   * Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc, details are required for correct model selection.  
   * If any change in the above table, subject shall prevail without notice.
   * The table cannot include all products, please contact with our sales engineers for more information.