Water-based Paint Complete Production Line
Product Introduction
SIEHE water-based production equipment ranges from single equipment with 500T/year capacity to complete production line with 100,000 ton/year capacity. We have successfully serviced customers specialized in water-based paint, water dilutable coating, water dispersible paint(latex paint), water soluble alkyd resin, water soluble epoxy resin, inorganic polymer water-based resin, etc.. Water-based paint complete production line adopts raw materials auto feeding system, metering system, basket dispersing and milling system, multi-function mixing and tinting system, cleaning system, auto control system, auto filling and etc advanced production methods. Completely automatic production process reduces workloads and avoids quality problems caused by human factors and herein, improving the products quality and efficiency to large extent.
【Materials】:Water-based paint
【Characteristics】:Viscosity ≤20,000 cps
【Capacity】:1,000T-100,000T/year
【Application】:Suitable for manufacturing of water-based paint, water dilutable coating, water dispersible paint(latex paint) and etc. (More information please click FREE CONSULTATION).
Product Advantages
Good fineness and High Stability
Dispersing and milling all-in-one machine--basket mill is applied in plant as milling device which shows good products with good fineness, high stability, small chromatism and less pollution.
Environmentally-friendly and Safe Operation
Products are manufactured in totally closed flow line production surroundings, there is no dust in workshop which reduces operators’ workload and improves efficiency to large extent.
Wide Range of Products and Easy to Change and Clean
Tinting system is able to produce and tint paint products in high, middle, low viscosity and easy to clean. Multi-function tinting kettle is optional to manufacturing high-build coatings, such as Gigging paint, elastic coating, putty and etc.
Highly Automatic
Powder and liquid storage and batching system, automatic filling system, PLC control system are optional according to process to realize the automatic produce and remote control.
Working Principle
Generally speaking, water-based paint production process contains following steps: batching, dispersing, milling, tinting, filtering and filling.
Batching and conveying: liquid batching adopts pumps, flow meter; powder batching adopts weighing system and air conveying; additives batching adopts weighing method.
Dispersing: the first step to make paste. Powder material is equably dispersed into liquid by high speed disperser which generates uniform white paste without aggregation.
Milling: second step of making paste. White paste are ground to required fineness by German-tech basket mill.
Tinting: emulsion, color paste and additive are added into paste and mixed by single shaft or multi-functional mixer in tinting kettle.
Filtering: impurities are removed with the help of bag type filter or self-cleaning filters.
Filling: filtered product are filled whose specification is normally 10-25kg. Semi-auto or automatic filling machine are optional.
Typical Case
5000T/year water-based production line
The following picture shows the complete water-based production line equipment customized by the third Russian paint manufacturer who was a sponsor of 2014 Winter Olympics in Sochi.
【Model】:SCTL
【Specification】:3000KG/batch
【Characteristic】:closed plant including single shaft and multi-function tinting kettle.
Technical Parameter
Capacity: 500-100,000T/year
Charging method: mechanical charge, vacuumed charge, positive pressure air transmission
Dispersing device: fixed dispersing kettle, lifting dispersing kettle.
Milling device: basket mill . Horizontal bead mill.
Tinting device: single-shaft tinting kettle, dual-shaft tinting kettle, tri-shaft multi-functional tinting kettle, horizontal ribbon mixer
Filtering: filter car, self-cleaning filter
Filling: semi-auto filling machine, automatic filling machine.
