Resin Complete Production Line
Product Introduction
Resin is main raw materials for manufacturing plastics, in addition, it is also used for making paint, adhesion, insulating material, etc. . SIEHE provides design and manufacturing of complete production line from lab equipment to industry large-scale equipment. SIEHE industry resin complete production line consists of batching kettle(droplet add kettle), reactor, vertical distillation column, vertical condenser, horizontal condenser, water knockout drum, overflow tank, pipelines, attenuation harmony kettle, filling machine, etc main devices equipped with heating device(hot oil/steam boiler), cooling system(refrigerating machine/cooling tower), vacuum system, etc to make unsaturated polyester resins, phenolic resin, epoxy resin, alkyd resin, ABS resin, etc. It is also available for making emulsion.
【Materials】:Resin, emulsion
【Characteristics】:Viscosity ≤1,000,000 cps
【Capacity】:lab equipment-100,000T/year
【Application】:Suitable for manufacturing of unsaturated polyester resins, phenolic resin, epoxy resin, alkyd resin, ABS resin, etc as well as emulsion. (More information please click FREE CONSULTATION)
Product Advantages
Various Products
SIEHE industry has rich experience in design and manufacturing resin equipment, therefore, SIEHE is able to design proper resin complete device for unsaturated polyester resins, phenolic resin, epoxy resin, alkyd resin, ABS resin emulsion, etc according to production process.
Environmentally-friendly and Easy Operation
The entire complete plant including storage of raw materials, metering, addition, medium products and finial products conveying and filling are closed and automatic, which is environmental-friendly and easy to operate.
Intelligent production with High Stability
The entire production line can realize totally closed and automatic produce, all the touch screen, IPC, PLC, etc takes use of international famous products which can be programmed to realize industrial intelligent. All the site control system are designed in ex-proof.
Non-standard
When resin viscosity is over 1,000,000cps, the requirement of mixing equipment will be very strict. SIEHE have rich experience of mixing high viscosity materials., especially for alkyd resin and acrylic resin.
Temperature Control
Temperature is one of the most important factor in resin reacting. SIEHE industry have rich design and manufacturing experience of temperature control during operation, we are confidence to control the error in ±1~2℃.
Working Principle
Resin production process can be divided into the following part: raw materials metering, conveying and droplet addition, mixing and reacting (including heating , cooling, vacuumed, etc.), attenuation, cooling, filtering, filling, etc..
Batching and conveying: liquid batching adopts pumps, flow meter, powder batching adopts weighing system, air conveying and manual feeding, additive batching uses weighing method.
Mixing and reacting: mixing liquid to liquid or mixing powder into liquid though mixer in a certain temperature, pressure and time.
Heating: including heating source(oil heater, boiler, etc.), heating medium(oil, hot water, steam, etc.), heating jacket and equipped pipelines, valves, pumps, etc. Normally speaking, resin reactor takes use of outer half tube jacket to heat the reactor .
Cooing: including cooling source (cooling tower, cooling mechanical group, etc. ), cooling medium(water, salt water, etc. ), cooling medium storage pool, cooling tube jacket and equipped pipelines, valves, pumps, etc. Normally speaking, resin reactor takes use of outer half tube jacket to cool the reactor down.
Condensation and vacuum: heating steam can be recycled and reused by condenser(vacuum system are optional. ); condensation part includes distillation column, vertical condenser, horizontal condenser, water knockout drum, etc. Vacuum system includes vacuum pump, vacuum buffer tank, pipelines, valves, etc.
Filtering and filling: filter products after cooling, remove the sub-quality products, meter and pack the products(semi-auto filling machine and automatic filling machine are optional)
Typical Case
12,000T/year alkyd resin production line
The following picture shows the complete alkyd resin production line equipment customized by a famous Ethiopian resin manufacturer who has a 20 years’ history in resin manufacturing.
【Model】:SCSZ
【Specification】:20T/batch
【Characteristic】:two 12T main reactor and 20T attenuation kettle, turnkey project.
Technical Parameter
Capacity: lab scale to 100,000T/year.
Materials: SS304 SS316L SS321 Q235
Pressure level: normal pressure container, low-pressure container, middle-/low-pressure container.
Heating method: electrical heat, steam heat, hot water/hot oil recycle heat and far-infrared heating
Cooling method: jacket cooling, inside/outside tube jacket cooling
Surrounding requirement: ex-proof, non ex-proof
Others: droplet addition kettle, condenser, vacuum system, filling machine, etc are option and equipped according to process.
For more information, please contact with our sales engineer, application engineer and sales engineer will provide a reasonable plan for you.
