Ink Complete Production Line

Product Introduction

SIEHE industry provides design and manufacturing of ink complete production line including: water-based ink, UV ink, inkjet, etc. Ink production line adopts raw materials automatic charging, metering system, dispersing and milling system(basket mill/horizontal beads mill/tri-roller mill), mixing system, cleaning system, automatic control system, automatic filling machine, etc advanced manufacturing method. The Completely automatic production process reduces workloads and avoids quality problems caused by human factors and herein, improves the products quality and efficiency to large extent.

【Materials】:Water-based ink, solvent-based ink

【Characteristics】:Viscosity ≤200,000 cps

【Capacity】:1,000T-10,000T/year

【Application】:Suitable for inks, according to solvent: water-based ink, UV ink; according to plate type: offset print, relief block,lithographic plate, screen printing, inkjet, etc. (More information please click FREE CONSULTATION)

Product Advantages

Good fineness and High Stability
Basket mill, horizontal beads mill, emulsifier, tri-roller mill, etc high fineness milling machine are applied in production lines according to production process and products characteristics(materials viscosity) to mill and thin raw materials. Ground materials show good products with good fineness, high stability, small chromatism and less pollution.
Environmentally-friendly and Easy Operation
The entire complete plant including storage of raw materials, metering, addition, medium products and finial products transmission and filling are closed and automatic, which is environmental-friendly and easy to operate.
Various of Products
SIEHE industry have rich experience in design ink manufacturing equipment in high, middle and low viscosity according to customers requirements.
Highly Automatic
Powder and liquid storage and batching system, automatic filling system, PLC control system are optional according to process to realize the automatic produce and remote control.

Working Principle

Generally speaking, ink production process contains following steps: batching, dispersing, milling, mixing filtering and filling.
Raw materials charging: liquid batching adopts pumps, flow meter, powder and additive are batched by weighting system aromatically.
Dispersing: ink pre-dispersing, multiply of specification are optional from lab equipment to plant equipment including disperser with scraper, vacuumed disperser, dual-shaft disperser(butterfly agitator + dispersing disc), platform type disperser, etc to meet all kinds of requirements of different working conditions.
Basket mill: ink milling machine, combining original dispersing and beads milling into one step, which reduce production process. Lack of pump and valves reduces the cost of raw materials and is easy to clean. It is suitable to multiply of products.
Horizontal beads mill: wet milling equipment, for high fineness requirement of ink products, with good grinding fineness, high efficiency, is one of the most popular milling machine. It is divided into disc beads mill and all-round beads mill.
Tri-roller mill: wet milling equipment, for high viscosity ink products, divided into common type and hydraulic type, is an ideal ink milling machine.
Ink mixer: multiply of specification mixer are optional according to production process and characteristic(viscosity, specific gravity, etc.) including vacuum type, ex-proof, single shaft, dual shaft, tri-shaft, planet mixer for high viscosity ink, etc.
Inking filling machine: specification ranges from 10g to 20kg in semi-auto and automatic type, filling container is normally plastic and iron bucket. It can be customized according to customers’ requirements.

Typical Case

Pen ink production line
The following picture shows the complete pen ink production line equipment for making products including water-based ink, ball-point ink, solvent-based ink, paint marker, whiteboard ink, etc customized by the largest Guangdong pen making base and Chinese first pen developing base which was built by Chinese Pen Making Association, People’s Government of Shixing and Shengyi Industry(Shaoguan) Co. ltd. It was a turnkey project.

【Model】:SCYM
【Characteristic】:The system included solvent automatic charging system, dispersing system, milling system, filtering system, control system(ex-proof and ex-proof PLC control) water treatment device, water heating and cooling system, dust collecting system, pipelines, steel structure platform, etc.

Technical Parameter

Capacity: 500-100,000T/year
Dispersing machine: fixed dispersing kettle, lifting dispersing kettle., disperser with multi-kettles, high shear emulsifier
Milling machine: basket mill, horizontal bead mill, tri-roller mill.
Mixing machine: single-shaft mixing kettle, dual-shaft mixing kettle, tri-shaft multi-functional mixing kettle, planet mixer
Filtering: filter car, self-cleaning filter, multi-layer filter
Filling: semi-auto filling machine, fully-auto filling machine.
For more information, please contact with our sales engineer, application engineer and sales engineer will provide a reasonable plan for you.